Common battery swap station failure of electric two-wheeler

 

 

The battery swapping station is an important part of the battery swapping technology, with a high degree of reliability and stability. Sometimes, there are still battery swap station failure occurred.

 

There are many common types of battery swap station failure, which are described in detail below. These precautions are not only to protect the service life of the battery swapping station and battery, but also for the safety of users.

1. Common battery swap station failure in daily life

  • The door of the battery swapping station cannot be opened

This is a relatively common type of battery swapping station failure, which will be encountered by users when they use it. The main reason is that there is a problem with the locking mechanism, which cannot be opened normally.

In this case, it is recommended that the user first check whether there is any foreign object stuck on the door of the battery swapping station. If not, you can try to gently pull the door with a clip or other hard object, which can often solve the problem. If it still does not work, you can contact the after-sales personnel for repair.

  • The power supply is not working properly

This is another common type of battery swapping station failure that can be caused by things like a loose power cord or plug.

If you find that the device cannot be powered properly, it is recommended to check whether the power cord and plug are loose first. If so, you can just plug it back in. If it still doesn't work, you can try replacing the power cord or contact the after-sales staff for help.

Common battery swap station failure in daily life

  • There's a problem with the display

During the use of the device, sometimes there will be various problems with the display of the device, such as display distortion, inability to display, abnormal color, etc.

These issues may be related to the display driver, screen wiring, etc., and need to be checked to determine the specific cause. It is recommended that users contact after-sales personnel for inspection and repair.

  • The temperature is too high and the power is off

It may be that there is a problem with the temperature chip, take a look at the consumption record of this device to see if anyone can charge it normally.

  • The voltage is too low

There is a problem with the voltage in the field. If water enters the device or the power strip is faulty, the background voltage is displayed as 0.

  • The fuse blew

The fuse is blown out, and the fuse is blown out due to water ingress into the device or the power of the lithium battery charger is too large instantly.

  • Dual-socket devices are offline

Check whether the SIM card has expired first. Offline as a whole, first confirm whether there is a power outage on site. The slave is offline. Check that the line and the yellow end are connected. If the line is connected, replace the new slave to try it out.

If it can be networked, it means that the slave is faulty. The host is offline. Go to the site to replace the host. If it can be connected to the network, it means that the host is faulty.

2. Type of battery swap station failure - charging problem

  • User unplugs

When someone else is charging, they touch the car or plug, and it loosens and causes the power to fail. The plug was loose, not plugged tightly, and broke off on its own.

Type of battery swap station failure - charging problem

 

Provide a number to query the user's charging status and the charging status of other users of the recently used device. Analyze whether it is the fault of the charger or device.

Note: Some devices have a single port that works, and another port has a problem. Try another outlet, but it may be a charger failure. The electrical signal is interrupted during charging, and the power drops to 0, as if it was unplugged by someone else.

  • The charger is not detected

Have the user check that the charger is tightly plugged into the socket and 12v 100ah lithium ion batteries connections. Replace it with a different socket for charging, or it may be the fault of the user's charger.

  • Device cannot be found

The device is not online and this device is not added. The device is tied to the wrong code.

  • Low power anomaly

Check whether the charger, socket, and battery connections are tightly plugged in, which may be caused by poor contact. After plugging in tightly, it is not possible, let the user change other sockets for charging, and the two-way ones are not to change ports, but to change other sockets.

After the e-bike battery is fully charged, it will be connected to the charging pile, and the platform will remind you that the power is too small. Because after the 12 volt 200ah lithium battery is fully charged, the input power of recharging will become smaller.

Type of battery swap station failure - power issues

 

And it will directly enter the floating charging process. The floating charge power is very low, and the best battery swap station system detects that the power is less than 30 watts, and judges that the power is too small.

The system detects that your power is low in the first fifteen minutes and sends a message to remind the user. You need a number to check the consumption history to see if the charging is normal.

Or check the usage of other users of the device and find out the cause according to the exclusion method. User charger or battery problems, charger water ingress, loose line failure, aging components, and some may also be battery problems.

  • The charging page is blank

Due to network reasons, the signal is not good and cannot be entered, so users can try to charge remotely. Because of the mobile phone, let the user clean up the cache and restart it.

3. Causes and solutions of rectifier power supply failures in battery swap station

  • The cause of battery swapping station failure

The rectifier power supply is one of the most important parts of the battery swapping station, and it is also the part with a high failure rate. The causes of rectifier power failure are generally as follows:

  • Unstable input voltage

Due to the large fluctuation of the input voltage, it is beyond the range that the rectifier power supply can bear, resulting in the rectifier power supply not working normally.

When this happens, the user needs to check the stability of the external power supply to ensure that its input voltage is within the allowable range of the rectified power supply. In this case, if battery swap station failure still exists, it may be necessary to replace a regulated power supply, or replace the rectifier power supply.

Causes and solutions of rectifier power supply failures in battery swap station

  • Aging of internal components

After the rectifier power supply has been used for a long time, the aging degree of the internal components has reached a certain degree, resulting in its unstable operation or direct failure.

If the rectifier power supply has been used for a long time and the internal components are aging, the rectifier power supply needs to be replaced. If the aging parts are relatively simple, users can also try to replace them themselves, and generally speaking, the battery swapping station manufacturer will also provide corresponding maintenance services.

  • Short circuit

If there is a short circuit or open circuit in the circuit, it will cause the rectifier power supply to fail to output the voltage normally, so it will cause battery swap station failure. When this happens, the user needs to check if there is a short circuit or open circuit in the circuit, confirm the problem and repair it accordingly.

For some minor issues, users can deal with them on their own. For example, the fuse is replaced, the circuit is reconnected, but more specific repairs still need to be carried out by professionals.

The causes of battery swapping station failures are complex, and the solutions are different. If you find a rectifier power supply fault, you should first troubleshoot it. If this is not the case, you need to find the appropriate repair service or replace the rectifier power supply.

4. Conclusion

The battery swapping station is an indispensable part of the integrated battery swapping system, and it is very important to ensure its normal operation. If you encounter a battery swap station failure during use, you can quickly solve it through the above methods to avoid affecting the user experience.

It is believed that through the introduction of this article, users have a deeper understanding of the types and solutions of the battery swap station failure. We hope that all users can use it in a safe environment, and we will resolutely maintain the safe use of users and the sustainable use of batteries.

 

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